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hdpe plastic pipe manual

Branch Saddle Design Information

Fully Pressure-Rated Branch-Saddle Fittings

A pipe having a branch outlet connection is weakened by the opening that must be made in it. Unless the wall thickness of the pipe is sufficiently in excess of that required to sustain the full pressure, it is necessary to provide added reinforcement. The amount of added reinforcement required to sustain the pressure is governed by the area replacement method. Basically, the volume of the pipe-wall coupon from the hole for the branch is replaced by added volume and mass in critical zones around the branch outlet. This methodology is detailed in ASME Code for Pressure Piping B31.3 "Process Piping" section #304.3.2 and #304.3.3. Where the 800 psi hoop-stress of the branch outlet and the 800 psi hoop-stress of the main pipe meet at the joint intersection, extra material must be added to reduce the intensified stress in the joint to the allowable 800 psi long term stress.

Branch Connection Nomenclature                                              ASME B31.3-1996 Edition

Tests conducted on non-reinforced branch connections proves that the branch outlet in line tees and reducing tees are generally reduced in strength by about 45% depending on the ratio of the pipe diameters.

Pressure Reduction Ratios in Percent for Unreinforced Intersections*

*Based on the Code for Pressure Piping, ASA B31.1 for standard weight pipe with 0.1 corrosion allowance: let of Fillet weld =1/4" for branches 4" or smaller, and 3/8" for larger branch sizes.

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Oxford Plastics Inc. ~ PO Box 119, Oxford Road 6, Embro, Ontario, CANADA, N0J 1J0

Office: 519.423.6232 ~ Fax: 519.423.6057 ~ Toll Free: 1.800.263.0502